Project Description
Semi-automatic KN95 Mask Machine Features
- Semi-automatic KN95 mask machine.
- Three parts: Piece-sliced machine + Sealing side machine + Earloop welding machine.
- Aluminum alloy materials, stable, low failure, beautiful, strong, and no rust.
- Small size and no space.
- Adopt PLC programming control, precise and adjustable on speed.
- The masks produced are perfectly fitted comfortable and breathable.
Semi-automatic KN95 Mask Machine
This semi-automatic one-to-one mask production line consists of a piece-sliced machine, a sealing machine, and an earloop welding machine to realize the edge folding/covering of cloth, quantitative cutting/ positioning of nose-bridge bars.
Semi-automatic KN95 Mask Machine Production process:
- Embossing and cutting on material: three layers of non-woven fabrics, one layer of melt-blown cloth, knurled cutting, installed the nose bridge bars and formed samples
- Ultrasonic welding ear wire: manual single-point welding ear wire, four welding points for a mask, it takes about 6s to complete the ear wire welding work of a mask.
- Edge banding, folding and forming: the pressing of the two parts on the right side after opening.
Semi-automatic KN95 Mask Production Line Features
- The machine is made of aluminum alloy, stable, low failure, beautiful, strong, and no rust.
- Small size and no space.
- Adopt PLC programming control and motor transmission on the main conveyor, which can achieve precise movement and adjustable speed.
- Photoelectric detection reduces the error rate.
- Adjustable welding strength of ear strap.
- By exchanging dies, facial masks with different sizes or types can be produced.
- Using the ultrasonic system, stable performance, and easy operation.
- The masks made by this machine has great filtration effect, perfectly fitted, comfortable, and breathable.
Semi-Automatic KN95 Face Mask Production Line Main Machines
1. KN95 Piece-sliced Machine
This piece-sliced machine will process raw materials, embossing, cutting, inserting nose bars, and forming mask models.
Features
- Auto control, speed adjustment, auto counting
- Loading and unloading easily with the regulator
- All parts use an aluminum alloy with a beautiful outlook and sturdy structure without rust
- Marking mask symmetrical with high speed and high stability
Technical Parameter
| Output power | 3000W |
| Driving system | Servo motor + chain wheel/gears transmission |
| Voltage | 220V/110V, 50/60HZ (can be customized) |
| Speed | 100pcs/min |
2. KN95 Earloop Welding Machine
Adopt a ultrasonic welding working principle, the sealing machine welds ear wire by manual single-point. There are four welding points for a mask, which takes about 6s to complete the welding operation.
Features
- Easily operation, stable quality, high production efficiency
- Good visibility and ergonomics
- All parts use an aluminum alloy with a beautiful outlook and sturdy structure without rust
- High-level production technology with high stability
- All parts are used in the domestic high-end enterprise production technology
Technical Parameter
| Output power | 2000W |
| Working principle | Ultrasonic welding |
| Voltage | 220V/110V, 50/60HZ (can be customized) |
| Air supply | 0.5~0.7Mpa, 100L/min |
3. KN95 Edge Sealing Machine
Folding and forming by half-folding: the pressing of the two sides of the right side after opening.
Features
- Save over 20% of cost, time-saving, convenience.
- Raise productivity, guarantee reliable quality, and the welding seam forms the good shape.
- The use of ultrasonic vibration frequency, the heat generated by contact friction to melt non-metal materials, and combine.
Technical Parameter
| Output power | 2000W |
| Voltage | 220V/110V, 50/60HZ (can be customized) |
| Air supply | 0.5~0.7Mpa, 30L/min |
| Productivity | 20~30pcs/min |
KN95 Face Mask Production Line Parameters:
| Type | Semi-automatic KN95 mask machine |
| Voltage | 220V±5%, 50/60HZ |
| Pass rate | 99% (Except for the raw material or human interfere) |
| Working environment | There should be no corrosive gas or dust. |
| Piece-sliced machine | Output power: 3KW |
| Voltage: 220V/50HZ, 110V/60HZ | |
| Speed: 100pcs/min | |
| Earloop welding machine | Output power: 2KW |
| Voltage: 220V/50HZ, 110V/60HZ | |
| Air supply: 0.5-0.7Mpa, 100L/min | |
| Sealing side machine | Output power: 2KW |
| Voltage: 220V/50HZ, 110V/60HZ | |
| Air supply: 0.5-0.7Mpa, 30L/min |
Raw Materials: melt-blown cloth
- Meltblown fabrics are mainly made of polyethylene, with fiber diameters up to 1 ~ 5 microns.
- Has good filtration, shielding, heat insulation, oil absorption.
- Apply for air/liquid filter materials, insulation materials, absorption materials, warm materials.
Raw Materials: non-woven cloth
- Made of oriented or random fibers
- Has moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, rich in color, low price, etc.
- Non-woven fabric has no warp and weft, so it is very convenient to cut and sew. And it’s light
Package Details of Machine
